Ice cream processing line
DESCRIPTION
-Formulation:
The ingredients used in ice cream production are: fat;milk solids-non-fat (MSNF);sugar/non-sugar sweetener;emulsifiers/stabilisers;flavouring agents;colouring agents.
-Weighing, measuring and mixing:
Generally speaking, all dry ingredients are weighed, whereas liquid ingredients can be either weighed or proportioned by volumetric meters.
-Homogenisation and pasteurisation:
The ice cream mix flows through a filter to a balance tank and is pumped from there to a plate heat exchanger where it is preheated to 73 - 75deg for homogenisation at 140 - 200 bar, the mix is pasteurised at 83 - 85deg for about 15 seconds then cooled down to 5deg and transferred to an ageing tank.
-Ageing:
The mix must be aged for at least 4 hours at a temperature between 2 to 5degc with continuous gentle agitation. Ageing allows time for the stabiliser to take effect and the fat to crystallise.
-Continuous freezing:
•to whip a controlled amount of air into the mix;
•to freeze the water content in the mix to a large number of small ice crystals.
-Filling in cups, cones and containers;
-Extrusion of sticks and stickless products;
-Moulding of bars
-Wrapping and packaging
-Hardening and cold storage
equipment list for 500L/H mini ice cream processing machine | |||
no. | name | size | main technology parameter |
1 | high speed mixing tank | v=300l | sus304, single layer, high speed mixer 2900rpm, full open removable cover, breath valve, digital thermometer, adjustable legs, sample valve |
2 | centrifugal pump | q=5t/h | sus304,pump head 24m,hard alloy mechanical seal |
3 | tub filter | q=3t/h | sus304,100 mesh |
4 | high pressure homogenizer | q=500l/h | sus304,25mpa |
5 | plate exchanger | q=500l/h | sus304 |
6 | ice cream aging tank | v=500l | sus304 stainless steel,heat insulated,heating or cooling jacket,top off-center vertical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,supporters with adjustable feet |
7 | centrifugal pump | q=5t/h | sus304,pump lift 24m,hard alloy mechanical seal,inner shell bright-polished |
8 | ice cream freezer machine | q=500l/h | sus304,include refrigeration system |
9 | ice cream filling machine | q=500l/h | sus304,roll icecream filling machine |
10 | cip system | q=10t/h | sus304,0.5tx3 |
11 | cip return pump | q=10t/h | sus304,pump head 20m,hard alloy mechanical seal |
12 | boiler | q=500l/h | sus304,electric heating type |
13 | refrigerator |
| air-cooled compressor,with fron as chilling medium,20000kcal |
14 | container for glycol water | v=500l | sus304 stainless steel material,pu heat insulation,thermometer,adjustable feet |
15 | centrifugal pump | q=3t/h | sus304,pump head 24m,hard alloy mechanical seal |
16 | instant cool room | v=25m3 | cool with freon,working at -28°C |
17 | electrical control pannel |
| control all the machines of the mini unit |
18 | fittings and valves |
| juice pipe,glycol pipe,freon pipe |
Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months
Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottleProduct storage condition: room temperature; low temperature;
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